將污垢從體內(nèi)分離出來。了解了這個(gè)本質(zhì)后,自然會(huì)想到分離出來的污垢無法與機(jī)體復(fù)合,而避免復(fù)合(清洗行業(yè)稱為二次污染)的常用方法是配置循環(huán)過濾系統(tǒng),簡(jiǎn)單又經(jīng)濟(jì).另一種方法是配置全過濾系統(tǒng),即使用快排裝置對(duì)清洗槽進(jìn)行快速排水和過濾。該裝置可實(shí)現(xiàn)清洗罐免清洗。全過濾系統(tǒng)排水和進(jìn)水速度非??欤虼瞬挥绊懻G鍧崱?/div>
Separate dirt from the body. After understanding this essence, it is natural to think that the separated dirt cannot be combined with the body, and the common method to avoid the combination (cleaning industry is called secondary pollution) is to configure a circulating filtration system, which is simple and economical The other method is to configure a full filtration system, that is, to use a fast discharge device to quickly drain and filter the cleaning tank. The device can realize no cleaning of the cleaning tank. The full filtration system has a very fast drainage and water inflow rate, so it does not affect the normal cleaning.
清洗機(jī)常用清洗方式(分為濕法清洗和干法清洗):
Common cleaning methods of cleaning machine (including wet cleaning and dry cleaning):
超聲波清洗、噴射清洗、毛刷清洗、摩擦和摩擦清洗、激光清洗、干冰清洗等。使用濕法清洗,理論上可以清洗不添加任何化學(xué)品,但使用化學(xué)品,清潔過程更快。
Ultrasonic cleaning, jet cleaning, brush cleaning, friction and friction cleaning, laser cleaning, dry ice cleaning, etc. With wet cleaning, it is theoretically possible to clean without adding any chemicals, but with chemicals, the cleaning process is faster.
影響清洗機(jī)清洗效果的主要因素:
Main factors affecting the cleaning effect of the cleaning machine:
零件結(jié)構(gòu)、零件材質(zhì)、姿勢(shì)、污垢種類、化學(xué)藥劑、清洗方式、清洗溫度、清洗力強(qiáng)弱等。這里經(jīng)常忽略的是零件的放置.放置決定了清潔面是否充分暴露,清潔力能否在短距離內(nèi)作用于清潔面,污垢能否成功分離。
Part structure, part material, posture, dirt type, chemical agent, cleaning method, cleaning temperature, cleaning force, etc. What is often overlooked here is the placement of parts Placement determines whether the cleaning surface is fully exposed, whether the cleaning force can act on the cleaning surface in a short distance, and whether the dirt can be successfully separated.
清洗機(jī)的核心功能:
Core functions of cleaning machine:
實(shí)現(xiàn)清洗、干燥和自動(dòng)化(有時(shí)考慮到一定的表面處理),獲得穩(wěn)定一致的滿足設(shè)計(jì)要求的清洗和干燥效果。洗衣機(jī)無論多么復(fù)雜,其核心功能始終如一。
Realize cleaning, drying and automation (sometimes considering certain surface treatment), and obtain stable and consistent cleaning and drying effects that meet the design requirements. No matter how advanced and complex the washing machine is, its core functions are consistent.
清洗機(jī)實(shí)現(xiàn)核心功能的具體措施:
Specific measures to realize the core functions of the cleaning machine:
采用合理的清洗干燥方式,充分暴露清洗對(duì)象的清洗面,提供強(qiáng)勁合理的清洗干燥功能。簡(jiǎn)單來說就是清洗方式要合適,用力要到位,力度和時(shí)間設(shè)置要合理。一個(gè)好的夾具可以充分暴露清洗面,所以好的清洗機(jī)往往是由好的夾具設(shè)計(jì)決定的。
A reasonable cleaning and drying method is adopted to fully expose the cleaning surface of the cleaning object and provide a powerful and reasonable cleaning and drying function. Simply put, the cleaning method should be appropriate, the force should be in place, and the strength and time settings should be reasonable. A good fixture can fully expose the cleaning surface, so a good cleaning machine is often determined by a good fixture design.
超聲波清洗設(shè)備的優(yōu)缺點(diǎn):
Advantages and disadvantages of ultrasonic cleaning equipment:
優(yōu)點(diǎn)是清洗沒有盲點(diǎn),與水接觸的表面一般可以用超聲波清洗;粘附或干燥到表面的大塊污垢。
The advantage is that there is no blind spot in cleaning, and the surface in contact with water can generally be cleaned by ultrasonic; Large pieces of dirt adhering or drying to the surface.
噴射清洗的優(yōu)缺點(diǎn):
Advantages and disadvantages of jet cleaning:
優(yōu)點(diǎn)是宏觀力集中,可以清洗表面已經(jīng)干涸的大塊污垢,甚可以輕松去除嵌在鑄件表面的型砂;缺點(diǎn)是射流為直線,清洗范圍小,通常需要配合機(jī)械運(yùn)動(dòng)才能實(shí)現(xiàn)無盲點(diǎn)清洗。
The utility model has the advantages that the macro force is concentrated, the large pieces of dirt on the surface that have dried up can be cleaned, and even the molding sand embedded in the casting surface can be easily removed; The disadvantage is that the jet is linear and the cleaning range is small. It usually needs to cooperate with mechanical movement to realize blind spot free cleaning.
清洗對(duì)象的重要結(jié)構(gòu)特點(diǎn):
Important structural features of the cleaning object:
罐內(nèi)無窒息現(xiàn)象,罐內(nèi)無水。配合這個(gè)特點(diǎn),清洗和烘干都比較容易。否則,清潔對(duì)象的姿勢(shì)應(yīng)固定。車床加工的回轉(zhuǎn)體零件一般都滿足這一要求。因此,這些部件特別容易清潔。
There is no asphyxiation and no water in the tank. With this feature, it is easy to clean and dry. Otherwise, the posture of the cleaning object should be fixed. The rotary parts processed by lathe generally meet this requirement. Therefore, these components are particularly easy to clean.
清洗機(jī)清潔支架的重要性:
Importance of cleaning the support by the cleaning machine:
超聲波清洗設(shè)備的清潔支架應(yīng)充分暴露清洗物表面,減少對(duì)清洗力的阻擋,便于污物分離,使清洗物進(jìn)入罐體時(shí)不憋氣,不攜帶任何物品。水箱中的水,可改善清潔和干燥影響。有些工件無論怎么擺放都無法避免凹槽進(jìn)水。這時(shí),往往需要配置旋轉(zhuǎn)支架進(jìn)行清洗。
The cleaning support of the ultrasonic cleaning equipment shall fully expose the surface of the cleaning object, reduce the obstruction to the cleaning force, facilitate the separation of dirt, and make the cleaning object enter the tank without suffocating and carrying any objects. The water in the water tank can improve the cleaning and drying effects. No matter how some workpieces are placed, it is impossible to prevent water from entering the groove. At this time, it is often necessary to configure a rotating support for cleaning.
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