工業(yè)式全自動(dòng)超聲波清洗機(jī)亦稱超聲波清洗流水線,是一種的清洗設(shè)備,是由多個(gè)槽體、多個(gè)工序組成,工作流程一般分為上料、噴淋 、超聲清洗、漂洗、吸水輥吸水、風(fēng)刀切液、烘干、下料等多個(gè)工序,其中超聲清洗可根據(jù)不同要求分成粗洗、精洗等環(huán)節(jié),具有、、等優(yōu)點(diǎn),被廣泛應(yīng)用于各行各業(yè)。
Industrial fully automatic ultrasonic cleaning machine, also known as ultrasonic cleaning assembly line, is a professional cleaning equipment composed of multiple tanks and multiple processes. The workflow is generally divided into multiple processes such as loading, spraying, ultrasonic cleaning, rinsing, water absorption roller suction, air knife liquid cutting, drying, and cutting. Among them, ultrasonic cleaning can be divided into rough washing, fine washing and other stages according to different requirements, which has the advantages of high efficiency, environmental protection, and energy saving, and is widely used in various industries.
一、全自動(dòng)超聲波清洗機(jī)的工作原理
1、 The working principle of a fully automatic ultrasonic cleaning machine
全自動(dòng)超聲波清洗機(jī)是基于超聲波的原理進(jìn)行清洗的。超聲波是一種頻率高于20000赫茲的聲波,具有很強(qiáng)的穿透能力和振動(dòng)能量。在清洗槽內(nèi),高頻振蕩器產(chǎn)生高頻超聲波,通過換能器轉(zhuǎn)換成高頻機(jī)械振動(dòng),作用于清洗槽內(nèi)的清洗液中。清洗液中的微氣泡在超聲波的作用下迅速振動(dòng),并產(chǎn)生強(qiáng)大的沖擊力和空化效應(yīng),使物體表面和內(nèi)部的污垢迅速剝落。同時(shí),超聲波的震動(dòng)還能加速化學(xué)清洗劑的滲透和反應(yīng)速度,使清洗效果更佳。
The fully automatic ultrasonic cleaning machine is based on the principle of ultrasonic cleaning. Ultrasound is a type of sound wave with a frequency higher than 20000 hertz, which has strong penetration ability and vibration energy. In the cleaning tank, a high-frequency oscillator generates high-frequency ultrasound, which is converted into high-frequency mechanical vibration through a transducer and acts on the cleaning solution in the cleaning tank. The microbubbles in the cleaning solution rapidly vibrate under the action of ultrasound, generating strong impact force and cavitation effect, causing the dirt on the surface and inside of the object to quickly peel off. At the same time, the vibration of ultrasound can also accelerate the penetration and reaction speed of chemical cleaning agents, making the cleaning effect better.
二、工業(yè)全自動(dòng)超聲波清洗機(jī)的6大特點(diǎn)
2、 Six major characteristics of industrial fully automatic ultrasonic cleaning machines
1、性:全自動(dòng)超聲波清洗機(jī)工作過程中所消耗的能量主要為電能,具有的特點(diǎn)。
1. Energy saving: The energy consumed during the operation of the fully automatic ultrasonic cleaning machine is mainly electrical energy, which has the characteristics of energy conservation and environmental protection.
2、性:采用非接觸式清洗,減少了對(duì)物件的磨損和損傷,同時(shí)減少了水資源的浪費(fèi)和污水排放。設(shè)置循環(huán)過濾和回收系統(tǒng),保證清洗溶液的清潔度,降低生產(chǎn)成本。
2. Environmental friendliness: Adopting non-contact cleaning reduces wear and damage to objects, while also reducing water waste and sewage discharge. Set up a circulating filtration and recovery system to ensure the cleanliness of the cleaning solution and reduce production costs.
3、穩(wěn)定性:采用PLC工控機(jī)程序控制,全自動(dòng)輸送方式,運(yùn)行平穩(wěn)快捷。
3. Stability: Controlled by PLC industrial computer program and fully automatic conveying mode, it runs smoothly and quickly.
4、靈活性:各槽清洗時(shí)間可以根據(jù)需要進(jìn)行設(shè)定和調(diào)整。設(shè)備具有自我診斷功能,設(shè)備運(yùn)行出現(xiàn)故障時(shí),機(jī)器自動(dòng)停止工作并開始聲光報(bào)警,并在觸摸屏上顯示故障可能發(fā)生的原因。
4. Flexibility: The cleaning time of each tank can be set and adjusted as needed. The device has a self diagnostic function. When a malfunction occurs during operation, the machine automatically stops working and begins to sound and light an alarm, and the possible cause of the malfunction is displayed on the touch screen.
5、美觀性:設(shè)備采用全封閉結(jié)構(gòu),防塵防腐,整體美觀大方。
5. Aesthetics: The equipment adopts a fully enclosed structure, which is dustproof and corrosion-resistant, and the overall appearance is elegant.
6、效率性:整機(jī)功率強(qiáng)勁,性能穩(wěn)定,多頻率超聲波結(jié)合,清洗徹底,一步到位。
6. Efficiency: The whole machine has strong power, stable performance, combined with multi frequency ultrasonic waves, thorough cleaning, and a one-step solution.
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